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Flexible LED Matrix

Automotive interior HMI based on a conformable LED array integrated behind a recycled-plastic decorative panel.

Flexible LED matrix on a bendable printed circuit board

Challenge

The LED array had to follow the contour of a car door while remaining invisible when unlit. The system needed to produce legible graphics through a decorative recycled-plastic material, while handling diffusion, daylight contrast and low-power constraints.

Solution

A flexible LED matrix with individually addressable LED drivers follows the door contour and sits behind the recycled-plastic trim. Custom electronics and an nRF54-based control platform drive configurable visual effects while maintaining the required dead-front appearance when the array is off.

Benefits

  • Conformable matrix following the door contour

  • Dead-front appearance when unlit

  • Individually addressable LED control

  • Integration behind recycled-plastic trim

  • Automotive interior HMI

Animation playback

Customizable lighting effects

Intelligent LED control

Wireless communication

Flexible installation

Bluetooth Low EnergyZephyr RTOSNordic nRF54 SeriesKiCad

Technologies:

Custom electronics, Intelligent LEDs, Bluetooth® LE, LED control, PCB design, Wireless communications, nRF54 platform

Methodology:

Electronic hardware design, Prototype validation, Functional testing

Team:

2 engineers

Duration:

6 months